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121 Designs Pty Ltd.

 

Engineering Design & Environmental Simulation

Linear and non-linear simulation

Investigate behaviour of parts and assemblies under load.

yield

Basic Linear analysis will model: -

  • Static analysis giving stress, strain and displacement and resultant geometry shapes.
  • Frequency (modal) analysis predicts the frequencies and mode shapes at which resonance will occur.
  • Buckling analysis predicts the lowest axial load at which slender structures would collapse.
  • Thermal stresses and heat transfer due to steady state or transient boundary conditions are analyzed.
  • Drop / impact tests analyze the effect of an impact with a solid surface from a given height or velocity.
  • Fatigue analysis - predicts whether there is a risk of a design failing due to cyclical mechanical or thermal loads.
  • Geometry optimization can be used to get the best part shape / features to meet design requirements.
  • Studies can be for single parts or complex assemblies with different materials (part contact and friction).


Advanced analysis or nonlinear FEA, is used to analyse problems where stiffness is not constant. This may be because the material has nonlinear stress/strain properties (e.g. plastics, rubber, foam, composites) or the part has geometry that would result in nonlinear force/displacement characteristics (e.g. a snap through disc spring or a complex casting or fabrication).

  • Non-linear materials, geometry or contact conditions.
  • Large deflections or problems where load direction changes as it is applied (typ. deflections greater than 1/20 largest dimension).
  • Large deflections or loads that result in stress levels beyond material yield strength (e.g. proof stress or crash test survival).
  • Dynamic analysis will give stress, strain and displacement and resultant geometry deformation for each time step e.g. shock loads.
  • Forced Frequency analysis simulates reaction of parts and assemblies under sinusuidal or random vibration.
  • Studies that include thermal effects, these may be imported from a previous thermal or flow analysis.
  • In general nonlinear analysis better simulates 'real-world' problems, with the penalty of taking longer to run.

Other aspects of simulation include: -

  • Assembly Simulation - interactions of components, static or dynamic loads to evaluate performance under stress, strain, and displacement and thermal loads.
  • Mechanism Simulation - physics-based models of real-world operating conditions.
  • Predictive simulation of structural failure thresholds due to yielding, overheating, buckling, and fatigue under force, pressure, gravity, centrifugal forces and thermal conditions.
  • Design comparison and optimisation - determine the best design option for strength, life, cost, and weight.
  • Simulate Repeated Loading. Simulate, evaluate, and improve a part or assembly that must withstand the rigors of daily operation. Evaluate the differences in your system’s performance to varying speeds or frequencies, and estimate the design life of your entire product.
  • Simulate Plastic Parts. Capture all the behavior of your plastic parts without special training or add-ins. Simulate your plastic components in all possible tests and environments, and optimize parts for volume and cost.